Monday, 24 December 2018

The Latest Innovations and Technology in Hydraulics and its Scope in Future


The Latest Innovations and Technology in Hydraulics and its Scope in Future


Hydraulics is a matured industry, but still, it requires improvements to become a part of the digital world. The fact is, current hydraulic industry have several drawbacks. The hydraulic experts are working on these issues for improving energy efficiency, reliability, energy storage, and redeployment capabilities. So, the latest technology in hydraulics will focus on improvements in these areas by reducing the size and environmental hazards.

Today, most of the hydraulic systems are used to lift, pick or grasp things. Such systems have a wide range of application in various industries like construction, manufacturing, automobile, medical, etc. But soon the new hydraulic technology will bring advancements to these existing technologies and applications.


Also Read: Hydraulics Basics for Beginners


The latest hydraulics innovations are focussing on renewable energy applications,  smart user interfaces, load sensing valve technology, and hybrid actuation systems. Some of the applications of these are mentioned below.

  1. Hybrid actuation systems

Hybrid Actuation System (HAS) is ideal for harsh power generation environments such as those used with solar panels, wind turbines, and hydroelectric dams. HAS can be combined with an integrated Intellinder sensor, that eliminates the complexity of gun drilling and unprotected external sensors. This system improves efficiency without any complex maintenance.

  1. Smart user interfaces

The hydraulic industry is moving forward to create user interface applications. Already, Parker has succeeded in developing a UX Toolkit software tool that simplifies all applications of the machine.  This application included core machine functions, smart control systems, diagnostics or prediction applications that decrease downtime, or GPS monitoring and navigation applications. Using Parker’s pro display HMI module, the desired features can be centralized into a single display and a uniform user interface.

  1. Load sensing valve technology

EQA (Electric Flow Amplifier) EcoFormance technology bring advancements in load sensing valves by improving the machine control. This technology is used in mining, forest and construction machines. Similarly, IQAN connect is another product by Parker that monitor and control mobile machines.

  1. Expandable SKF Quickgrip Bolt

These new generation bolts are used to connect two rotating flanges quickly, reliably and easily. These SKF Quickgrip Bolts can be applied to all types of critical applications such as propulsion systems. It eliminates potential slippage and it can transfer both heavy radial and axial loads.

  1. Hydraulic Design Tools

Most of the current generation hydraulic design tools included one-dimensional modeling.  But, soon the industry will convert into two dimensional or 3D modeling. This will improve the project quality and resiliency. This technology can locate and illustrate patterns of flow discharge, water surface elevations, depth, velocity, and shear stress. Thus, it provides accurate data for the planning and design team.


Also Check: Applications of Hydraulic System in Daily Life


Future of the hydraulics industry


A few years back, hydraulic was considered as a dying industry. Because nobody wanted to become a hydraulic professional due to the danger in that field. But now the situation has changed, this industry will be there in the next century also.

Hydraulics is there from the 17th century onwards. When you consider the applications of hydraulics from the past to the present, the growth of hydraulic industry will become clearly visible for you. The early inventions included piston pumps and water clocks and now it has reached on robotics and heavy equipment.

Recently most of the hazardous industrial applications use hydraulic power transmission method. Because electrical sparks will create accidents on potentially combustible atmospheres. Also, the advancements in reactance-based technology will create more opportunity for hydraulics.

Wednesday, 3 October 2018

Checklist for Hydraulic Cylinder Maintenance





Hydraulic cylinder maintenance is necessary to keep your fluid power systems running smoothly
and efficiently.The hydraulic cylinder checklist is given below, by following these five directions you
can maintain hydraulic cylinder.

Oil maintenance  

              
Your oil should be kept clean.The majority of hydraulic failures is because of the contaminated oil.
Filter your danged oil. Dirt particles love to move back and forth inside a cylinder, so it’s especially
important to ensure oil is clean the first time it makes its way into your cylinder.


Changing filters regularly    

       
By using high-efficiency filters in your hydraulic system make sure to change the hydraulic system
when required. A differential pressure gauge or pop-up indicator can tell you when a filter is clogged,
and it will allow you to change it out before it goes into bypass, a situation when oil passes through
the housing unfiltered.

Rod condition            


Check the condition of the rod for corrosion, pitting and uneven wear and check your cylinder regularly.
Excessive moisture is created by corrosion, either ambient or within the fluid. after that the scenario is
worse, as it spells disaster for your entire hydraulic system.  Having a few spares is good, hence you
don't encounter unwanted downtime when a compromised cylinder is removed from service.


Regular seal checkup  

       
More seal wear is caused by the rod corrosion, as friction damages the rod seal and wiper. Corrosion
can also cause piting on the rod. Corrosion, but also from physical damage, which will also lead to
seal damages-cylinder-maintenance. High temperature, or the wrong seal materials are used, there is
a chance that seals can fail well before normal lifespan.  


Regular tube check up


If the  tube wall isn’t having the right thickness, or if the cylinder’s pressure exceeds that which can be
realistically tolerated by the material, there is a chance for you to encounter ballooned tubes. The
result could lead to  high-pressure fluid escaping past the seals, which can gradually erode the seals
and cause them to fail. Ensure to check your tubes on a regular basis and determine whether they
are fit for the job. Ensure assessing our tubes on regular basis.

WHYPS ensures safety and maintenance of hydraulic cylinder by providing every detail and
highlighting every aspect regarding hydraulic safety and its maintenance.