Wednesday, 26 April 2017

Important steps to be taken when changing a hydraulic system from mineral oil to a fire resistant fluid

When a hydraulic system is changed over to water- in - oil emulsion fluid, or a fire resistant fluid, strictly follow the following steps.
  • Make sure that the hydraulic system components, especially pumps, valves, motors, and accumulators are compatible with new fluid.
  • All the existing oil should be completely drained, cleaned and flushed.
  • Drain the existing oil from hoses, pipe works and instruments and make them dry.
  • It is essential to get out any contamination which might cause the new fluid to break down
  • Most of the seals can be kept undisturbed. Butyl dynamic (moving) seals should be replaced in changing from synthetic fluids; seals must be changed to those rated for petroleum oil use.
  for more details https://goo.gl/2qRDrn


Monday, 24 April 2017

Palfinger P1000 Largest All Terrain Access Platform In World



PALFINGER offers a world premiere - the presentation of the largest all-terrain access platform in the world, the p1000 - at the international trade fair for access and hosting platforms APEX from 2 to 4 May in Amsterdam. 

It was developed to facilitate assembly and service work on wind-power plants. it has a lateral reach of 35 meters and can move up to a height of 102.5 meters with a basket of a load of 200 kgs. The maximum load it can hold is 600 kgs.
To see more features and details https://www.whyps.com/News/New-projects


Thursday, 20 April 2017

Causes of Pressure, Heat, Noise and Vibration in Hydraulic Systems

Causes of Pressure Generation
  1. Pressure reducing, relief or unloading valve miss adjusted
  2. Yoke actuating device inoperative(in the case of variable displacement pumps)
  3. Pressure reducing, relief or unloading valve damaged
  4. Clogged Pressure filters
  5. Wrong sizing and fabrication of pipework
  6. Wrong design of the system
  7. Overload the system actuator side above the designed capacity

Causes of Heat Generation
Overheating is one of the most occurring problems in hydraulic actuator systems, people who frequently operate with hydraulic systems will know how much overheating can affect the performance, safety and overall the costs. 
  1. Hydraulic fluid is heated
  2. Cavitation
  3. Air in fluid
  4. Relief or Unloading valve set too high
  5. Excessive load
  6. Worn or damaged pumps
  7. Worn or damaged motors
  8. Worn or damaged valve
  9. System pressure too high
  10. Unloading valve set too high
  11. Fluid dirty or low supply
  12. Incorrect fluid viscosity
  13. Faulty fluid cooling system.
  14. Wrong design and fabrication of hoses and pipes

Noise and Vibration in Hydraulic Systems
The health and safety issues relating to noise have been recognized for many years and legislation is now placing clear demands on manufacturers to reduce noise levels. Hence, noise reduction in hydraulic systems demands a lot of attention from the industrial as well as academic researchers. It needs a good understanding of how the noise is generated and propagated in a hydraulic system in order to reduce it. The main source of noise in hydraulic systems is the pump which supplies the flow. Most of the pumps used are positive displacement pumps. Of the positive displacement pumps, axial piston swash plate type is mostly preferred due to their reliability and efficiency.
Some of the main causes for Noise and Vibration are as follows: 
  1. Cavitation in pump
  2. Air in fluid
  3. Coupling misaligned
  4. Pump wore or damaged
  5. Relief valve setting too low or too close to another valve setting
  6. Worn poppet and seat
  7. Clogged inlet line
  8. Dirty Clogged reservoir and breather vent
  9. Damaged charge pump (in the case of closed loop pump)
  10. Clogged suction filters
  11. Lack of anti-vibration pads for the electrical motor.
  12. High viscosity oil
  13. Lack of proper claim ping's for pipe work
  14. Damaged pump bearings