Causes of Pressure Generation
Pressure reducing, relief or unloading valve miss adjusted
Yoke actuating device inoperative(in the case of variable displacement pumps)
Pressure reducing, relief or unloading valve damaged
Clogged Pressure filters
Wrong sizing and fabrication of pipework
Wrong design of the system
Overload the system actuator side above the designed capacity
Causes of Heat Generation
Overheating is one of the most occurring problems in hydraulic actuator systems, people who frequently operate with hydraulic systems will know how much overheating can affect the performance, safety and overall the costs.
Hydraulic fluid is heated
Cavitation
Air in fluid
Relief or Unloading valve set too high
Excessive load
Worn or damaged pumps
Worn or damaged motors
Worn or damaged valve
System pressure too high
Unloading valve set too high
Fluid dirty or low supply
Incorrect fluid viscosity
Faulty fluid cooling system.
Wrong design and fabrication of hoses and pipes
Noise and Vibration in Hydraulic Systems
The health and safety issues relating to noise have been recognized for many years and legislation is now placing clear demands on manufacturers to reduce noise levels. Hence, noise reduction in hydraulic systems demands a lot of attention from the industrial as well as academic researchers. It needs a good understanding of how the noise is generated and propagated in a hydraulic system in order to reduce it. The main source of noise in hydraulic systems is the pump which supplies the flow. Most of the pumps used are positive displacement pumps. Of the positive displacement pumps, axial piston swash plate type is mostly preferred due to their reliability and efficiency.
Some of the main causes for Noise and Vibration are as follows:
Cavitation in pump
Air in fluid
Coupling misaligned
Pump wore or damaged
Relief valve setting too low or too close to another valve setting
Worn poppet and seat
Clogged inlet line
Dirty Clogged reservoir and breather vent
Damaged charge pump (in the case of closed loop pump)
Clogged suction filters
Lack of anti-vibration pads for the electrical motor.
High viscosity oil
Lack of proper claim ping's for pipe work
Damaged pump bearings
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